Manufacturing enterprises commonly face challenges in production management, such as relying on experience for scheduling, opaque progress, difficult quality traceability, and low equipment utilization. Paper-based work orders circulate slowly and data collection lags behind, leaving managers unable to grasp real-time production floor conditions.
This MES system covers the full workflow of Production Management → Planning & Scheduling → Equipment Management → Quality Management → Data Reporting, building a closed-loop production execution process from order to delivery.
Core Functional Modules
1. Master Data Management
Unified management of the master data records required for production, providing complete data support for production execution:
- Material Master: Unified management of material information (name, code, specification, unit of measure, material type, etc.)
- Customers & Suppliers: Manage customer and supplier records, linked to production and procurement operations
- Workshop & Workstation: Define the hierarchical structure of workshops, production lines, and workstations, supporting process-to-workstation binding
- Coding Rules: Flexible configuration of code generation rules for various business documents
2. Production Order & Scheduling
The core module of production execution, managing the entire process from order release to completion reporting:
- Production Orders: Support manual creation or automatic generation from sales orders / planned orders, linked to routing
- Production Scheduling: Schedule based on multi-dimensional constraints such as order delivery date, equipment capacity, and material availability
- Production Reporting: Workers report by scanning or manually, recording actual labor hours and completed quantities
- Process Routing: Define production processes, labor hour quotas, and required equipment and tooling
- Shift Scheduling: Support team-based shift scheduling to reasonably allocate production labor resources
3. Material Management
Manages the material circulation processes during production, including requisition, return, and warehousing, ensuring accurate material supply:
- Production Material Requisition: Generate requisition slips based on production orders, warehouse issues materials, and deduct inventory
- Production Material Return: Unused materials can be returned to the warehouse, increasing inventory
- Finished Goods Warehousing: Scan completed products into the warehouse, linked to production orders
- Purchase Receipts: After purchased materials arrive, inspect and receive into inventory, increasing inventory
- Purchase Returns: Initiate returns for non-conforming purchased materials, deducting inventory
4. Quality Management
Quality is the lifeline of production. The system supports complete inspection plans and task management:
- Inspection Plans: Configure inspection items, inspection standards, sampling rules, and acceptance criteria
- Inspection Tasks: Execute and record incoming inspection (IQC), in-process inspection (IPQC), and finished goods inspection (FQC/OQC) tasks
- Non-Conforming Product Management: Identification, isolation, review, and disposition process for non-conforming products
- Quality Traceability: Achieve forward and backward traceability based on work orders, batches, and serial numbers
5. Equipment & Tool Management
Equipment is the fundamental guarantee of production. The system provides comprehensive equipment and tool management capabilities:
- Equipment Ledger: Unified management of basic equipment information (model, specification, location, purchase date, etc.)
- Equipment Inspection: Create inspection plans, record inspection results, and prevent equipment failures
- Equipment Maintenance: Set maintenance cycles, automatically generate maintenance work orders, and send reminders when due
- Equipment Repair: Full-process management of equipment fault reporting, repair dispatching, and repair records
- Tool Management: Registration, requisition, return, and scrapping of tooling and fixtures
6. Warehouse & Inventory Management
Manages production-related warehouse and inventory information, ensuring the accuracy of material and product inventory:
- Warehouse Setup: Multi-warehouse and multi-zone management, configure warehouse attributes and parameters
- On-Hand Inventory: Real-time view of inventory quantities and available quantities for each warehouse and each material
- Arrival Notifications: Purchase arrival notification management, linked to the warehousing process
7. Packaging & Traceability
Implements product packaging management and production traceability to meet compliance and quality traceability requirements:
- Packing Management: Product packing registration, manage box numbers, quantities, weights, and other information
- Coding Management: Generate and manage product barcodes / QR codes, support batch and serial number management
- SN Code Generation: Generate product serial numbers (SN), enabling one-code-per-item traceability
8. Data Dashboard
Provides managers with comprehensive production operations data analysis for real-time insight into production status:
Technology Stack
Spring Boot + Spring Security
Vue 3 + Element Plus
MySQL / Oracle / SQL Server
BPM Approval Engine
Dynamic Reports + Data Screens
Monolithic / Spring Cloud Microservices
Online Demo: https://www.hydeh.com/boot/
Tenant: MES | Username: mestest | Password: mestest
After logging in, you can experience production management, planning & scheduling, equipment management, quality management, and other features under the “MES Manufacturing” menu.